Automated roll-forming complex PS-100 or PS-150

«Bora» Company offers a modern technology of rapidly erected buildings made from light steel thin walled constructions, including all stages of manufacturing from designing to making details of frame elements and panels.

Depending on construction volumes and technical characteristics of erected facilities, customer has the right to choose the necessary set of equipment, starting from mobile automated line and up to mini plant with a complete technological cycle.

Besides the equipment our company offers software products integrated into production process reducing significantly production and organizational expenses. These software products can be purchased with a set of equipment.

The advantages of working in «BORA-LSTK» design and production environment:

1. Manufacturing compactness and mobility.
2. Cheap working costs and all construction seasonality.
3. The speed of design and manufacturing LSTK constructions, 3-D object display due to using specialized software products and possibilities of equipment.
4. Wide usage of automated production processes for reducing staff and eliminating «human factor».
5. The range of profiles is maximally optimized, due to which turnover means invested in the original metal are significantly reduced.
6. The possibility of making construction calculations and creating LSTK framework in a single software environment.
7. Automatic transfer of LSTK specifications in a rolling complex CAM, for its further production.
8. Convenience and rapidity of structural assembly, due to automatic profile marking, with a punching of fastening elements as well as holes for communication lines according to working specifications.
9. Possibility of creating database of standard design solutions.
10. Expansion of construction technological possibilities due to acquiring new types of rolling complexes operating in a single management software environment.
11. Efficient technical support for the complete software and production complex by supplier.

AUTOMATED PROFILE-BENDING COMPLEX PS –100

for manufacturing С –shaped profiles with a height 100 mm with a punching of assembly, fastening and communication holes.

Designation: manufacturing of truss roof and flooring constructions, internal partitions frameworks and external walls.

Usage: Construction of low-rise buildings and housekeeping areas.

Structure:

1. Power-driven unwinding device , console type for roll metal with a width not more than 450 mm. and weight up to 1,5 t.
2. Press for broaching holes ( 7 blocks 1 spare) with hydraulic drive. Executive devices for press tool block are made with hydraulic drives, program controlled.

(1) for anchor screws - ø 12,5, along profile axis.

(2) for communication lines - ø 52 mm. along profile axis.

(3) Cut-through for a prop.(for С+С combination)

(4) Cut-out of shelves for a prop.

(5) Groove and 4 holes for fastening.

(6) Cutting of semi-circular tips for truss structures.

(7) Groove without holes

(8) One spare mounting seat

3. A device for shape marking (inscribing a logotype and assembly number). Marking device inscribes a marking for a profile according to control program.
4. Rolling mill with profiling rolls. Readjustment for another type of metal thickness is done manually by means of a device with a metric scale.
5. Compacting machine for pressing stud tips (hydraulic)
6. Cutting guillotine .(hydraulic)
7. Automatic control system.
Control program is formed by a specialized «Boracad» design program generating specification.
Total power consumption- 18 Kw.

Type of used metal:
Light-gauge roll metal galvanized by GOST Р 52246-2004.
Ϭ _0,2 = 220 – 350 Н/mm²
Metal thickness – 0,8-1,5 mm.
The range of construction profile heights – from 80 – 100 mm. (by option)
When ordering equipment profiling and punching tools are mounted for the size required by the customer form the offered catalogue.

AUTOMATED PROFILE-BENDING COMPLEX PS –150

for manufacturing С –shaped profiles with a height 150 mm with a punching of assembly, fastening and communication holes.

Designation: manufacturing of truss and rafter roof constructions, floorings, external walls framings.

Usage: Construction of low-rise buildings and housekeeping areas in cold climatic zones.

Structure:
1. Power-driven unwinding device, console type for coil metal with a width not more than 450 mm. and weight up to 1,5 t.
2. Press for broaching holes (6 blocks) with a hydraulic drive.
Executive devices for press tool block are made with hydraulic drives, program controlled.

(1) for anchor screws - ø 12,5, along profile axis.

(2) for communication lines - ø 52 mm. along profile axis.

(3) Cut-through for a prop

(4) Cut-out of shelves for a prop.

(5) Groove and 4 holes for fastening.

(6) Cutting of semi-circular tips for truss structures.

(7) Groove without holes.

(8) One spare mounting seat.

3. A device for marking profile (inscribing a logotype and assembly number). Marking device inscribes a marking for a profile according to control program
4. Rolling mill with profiling rolls. Readjustment for another type of metal thickness is done manually by means of a device with a metric scale.
5. Compacting machine for pressing stud tips (hydraulic)
6. Cutting guillotine .(hydraulic)
7. Automatic control system
Control program is formed by a specialized «Boracad» design program generating specification.
Total power consumption- 18 Kw

Type of used metal:
Rolled sheet iron galvanized by GOST Р 52246-Ϭ 0,2 = 220 – 350 Н/мм2
Metal thickness – 0,8-1,5 мм.
The range of construction profile heights – from 120 – 150 mm. (by option)
When ordering equipment profiling and punching tool are mounted for
the size required by customer from the offered catalogue.

Types of profile joints

Moscow region, Krasnogorsk, Pavshinsky Boulevard, 17	Contacts
		Fl22-design studio

ROLL-FORMING EQUIPMENT:LSTS, The metal tiles production lines, Profiled sheeting, Metal siding line, Seam roof. Folding machine