+7(495) 640 21 99
+7(495) 640 22 07
The line is designed for the production of facade linear panels and cassettes of adjustable width from a metal strip of 4 standard sizes.
Changeover of equipment to one of the profile sizes is carried out by moving one of the profiling units.
| Linear panel | Drawing of facade linear panels |
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| Facade cassette | |
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Cold-rolled continuously hot-dip galvanized thin-sheet metal in coils with a polymer coating (GOST 14918-2020) steel grade:
08 PS/ 08KhP (08F/ 1008/ DC01);
08 U (A619/ 1.0338/ DC01);
Hot dip galvanized requirements:
- Galvanized steel of the PS, KhP group - according to GOST 14918-2020, or
- Galvanized steel 280, 320 according to GOST R 52146-2016
- Weight of zinc coating is 100 ... 275 g / m².
- Strength of yield is 280 ... 350 N / mm²
- It is allowed to use similar imported sheet metal. The quality and mechanical properties must comply with the requirements of the relevant
Original strip width:
1) 416 ± 1 mm;
2) 625 ± 1 mm 3) 836 ± 1 mm.
Metal thickness:
- for strip 416 ± 1 mm - 0.7 - 1.0 mm
- for strip 625 ± 1 mm - 0.7 - 1.0 mm
- for strip 836 ± 1 mm - 1.0 m
| Dimensions (LxWxH), approximately - 20 000x2500x2000 mm |
| Weight – up to 9500 kg |
| Electric network - 380 V (VAC+N); 50 Hz |
| Installed power, approximately - 24 kW |
| Rolling speed – up to 20 m/min |
| Operating mode - automatic |
| The minimum finished product length - 500 mm |
| Service staff: 1 – 2 persons |
| Adjustment time for one of the profile sizes – less than 15 min |
| 1. Cantilever coiled metal decoiler "RS-5" (5 t capacity) | 6. The main rolling mill drive is a servo drive |
| 2. Nineteen-roll dressing machine (PRM 625-19) | 7. Panel cutting and bending unit |
| 3. Rolling mill with one stationary and one movable profiling carriage and a device for perforating mounting grooves | 8. Hydraulic drive |
| 4. Set of presses with cutting units | 9. Catching table (live roller table) - 3 running meters |
| 5. Automatic drive for positional switching of standard sizes | 10. Automatic control system (ACS) |
Coiled metal decoiler - RS-5
Nineteen-roll dressing machine
Nineteen-roll dressing machine is designed to straighten the coiled metal curvature in the longitudinal direction and to obtain improved flatness parameters.
Band width, mm – 200 - 850
Dimensions (LxWxH), mm – 2000x1000x1300 max
Guide table
Feed rolls - 2 pcs
Dressing rolls with the gear drive, pcs - 19
Installed power, kW – 5.5 max
Band feed speed control bar - yes
Weight, kg – 1650 max.
Rolling mill
Guide table with automatic cutting blade for material change
The set of presses for a pre-cutting down of a band. Presses are positioned along the profile width at the same time as setting the standard size of the original band
Punching tool for "Cassette" notching – left/ right
Punching tool for "Linear panel" notching – left/ right
Punching tool for "L-bar cassettes" notching - left/ right
Holes punching tool (Ø5mm), pcs - 2
Press drive – hydraulic drive
Rollforming (profiling device) with movable carriage and manual movement drive
Main motion drive - servo drive
Adjustment of the width of the seam between the panels is carried out by the adjustment unit manually
Dimensions (LxWxH), mm – 10300x1400x1400 max
Weight, kg - 5000 max
Installed power, kW - 5.5 max
Rolling speed, m/min – up to 20
Number of stands, pcs – 16
Roller material - steel 40X / steel 45 (heat treated)
Size position switch
Protective film application unit
Circular manual сutter
Strip wetting device - switchable
Cutting and bending unit
Drive type - hydraulic
Cutting and bending period, sec. - 2
Cutting blade - universal
Bending set - 2 shelves at the same time
Interchangeable dies for bending shelves, sets - 3
Hydraulic system - "Pneumax" (Italy)
Installed power, kW - 7.5 max
Tank volume, l - 100 max
Working system pressure, MPa - 12 max
Dimensions (LxWxH), mm - 800x700x600 max
Weight, kg - 150 max
Catching table
Type of table - roller table
Installed power, kW - 0.75 max
Dimensions (LxWxH), mm - 3000x850x865 max
Received product length range, mm - 500...3000
Automatic laying - no
Weight, kg - 130 max
Automatic control system (ACS)
Controller - "Delta Electronics"
| Designation | A mm | В mm | Joint width between panels, mm | Cut-out shape width, mm |
| P-285х25 | 285 | 40 | 25 | 416 |
| P-291х20 | 290 | 35 | 20 | |
| P-300х10 | 300 | 25 | 10 | |
| PL-310 | 310 | 15 | 0 | |
| P-495х25 | 495 | 40 | 25 | 625 |
| P-500х20 | 500 | 35 | 20 | |
| P-510х10 | 510 | 25 | 10 | |
| PL-520 | 520 | 15 | 0 | |
| P-705х20 | 705 | 40 | 25 | 836 |
| P-710х20 | 710 | 35 | 20 | |
| P-720х10 | 720 | 25 | 10 | |
| PL-730 | 730 | 15 | 0 |
| Moscow region, Krasnogorsk, Pavshinsky Boulevard, 17 |
Contacts | |
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Fl22-design studio |
