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ROLL-FORMING EQUIPMENT:
LSTS, The metal tiles production lines, Profiled sheeting, Metal siding line, Seam roof. Folding machine

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Automatic coiled metal slitting line K-2Pr

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PRM metal slitting machine
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Metal slitting lines

Cut-off equipment

PRM metal slitting machine (mobile)

 

K-2Pr line

The automated slitting line cuts the coiled metal into strips of a given width and recoils them into individual coils. The thickness of the processed metal of the K-2Pr line is 0.3 - 1.2 mm. When the line is equipped with a transverse cutter, it is possible to cut not all of the installed coil of metal. The new version of the K-2Pr line provides an improved slitting circular knifes unit with a mechanism for lifting the upper shaft and one retracting support to simplify and speed up work when changing the cutting program.

 

COMPOSITION OF THE LINE:

1. Decoiler "RS-7-1250" driven, cantilevered
2. Slitting machine "K-2Pr"
3. Recoiler "RSS-7M" with a tensioner (driven, cantilevered)

 

 

RECOMMENDED COMPENSATION PIT DIMENSIONS:

Length - 3.0 m
Width - 1.6 m
Depth - 4.0 m

 

Automatic roll decoiler - RS-7M
(Driven, cantilevered)

 

Type - Cantilever with attachable support, with manual blades spreading tool
Weight - 1050 kg
Load capacity - 7000 kg
The decoiler blades spreading mode - Manual by the screw drive
Spreading stroke limit - 480-610 mm
Decoiler drive type - Asynchronous, frequency-controlled by Vesper inverter
Decoiler drive power - 7.5 kW
Metal decoiling speed - 50 m/min
Width of the unwound roll (blanks) - 1250+7 mm
Roll inner diameter - 480-600 mm
Coil outer diameter - 1500 mm
Operating mode - automatic
Loop Tracking - Extension Rod
Emergency sensor for disconnecting the line when the loop is pulled - Limit switch
Overall dimensions (LxBxH) - 2300x1160x1700 mm
Possibility of reverse rotation - provided
The number of the decoiler trunk blades - 3


Line for slitting of coiled metal K-2PR

 

Composition:

1. Guide table with adjustable guide pieces
2. Pair of feed rolls
3. Manual transverse circular knife
4. Slitting saws unit with a mechanism for lifting the upper shaft and one retracting support
5. Band supporting run-off table
6. ACS

Add. option - decoiler for applying self-adhesive band.

Coil loading mode - manual
Working area width - 1250±10 mm
The thickness of the processed metal is 0.3 - 1.2 mm (Ϭ t - up to 450 N/mm2)
Guide table - adjustable, with three non-powered input rolls
Cutting speed in slitting mode - 0 ... 30 m/min
Drive type - asynchronous, frequency-controlled
Blade shaft diameter - 115 mm
Number of pairs of circular knives - 1-10 pairs of circular knives
Min. obtained band width – 82 mm
Installed power of the driving motor gear - 4 kW
Width cutting accuracy - ± 0.1 mm
Band motion sensor - circular pulse encoder "Lear"
Control - programmable controller
Material of circular knives - ChVG, Ch12MF, HRC 56-58
Overall dimensions (LxHxW) - 3200x1550x2050 mm
Weight - 2000 kg


ACS (automated control system)

Operating modes:
Manual - Operation of actuators by pressing buttons
Semi-automatic - operation of the guillotine drive by pressing a button, the rest in automatic mode
Automatic - operation of actuators according to the controller program
Material change mode – line stop and metal cut for waste-free material change
Emergency mode – line stop without resetting the program in case of failure or malfunction of the decoiler, sheet piler or guillotine

Total counter of all processed metal
Number of programmable positions (quantity by length) - 16 pcs
Control panel - Touch 10", multifunctional "DeltaElectronics"
Controller and frequency drives - "DeltaElectronics"
Remote control panels
Emergency Rope-Stop, with Stop button - included
Push-button post for loading modes of operation on the guide table - 1 pc.

 


Automatic recoiler- "RSS-7M" with a tensioner (driven, cantilevered))

 

Type – Cantilever with attachable support, with manual blades spreading tool
Weight - 2050 kg
Load capacity - 7500 kg
Blade opening/closing mode - Manual by the screw drive
Band tensioner drive - pneumatic
Number of strip separating plates (standard) - 7 pcs
Recoiler drive type - asynchronous, frequency-controlled inverter "Vesper"
Recoiler drive power - 7.5 kW
Metal recoiling speed - up to 30 m/min
Max. coil width (blanks) - 1250±10 mm
Recoiler inner diameter Min-max - 500-600 mm
Coils outer diameter - 1300 mm
Operating mode - automatic
Loop tracking - Extension Rod
Emergency sensor for disconnecting the line when the loop is pulled - Limit switch
Overall dimensions (LxBxH) - 2300x2700x1300
Possibility of reverse rotation (in the opposite direction) - provided
The number of recoiler trunk blades- 4 pcs.

 




COST OF THE EQUIPMENT SET:

Automatic coiled metal slitting line K-2Pr - on request