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ROLL-FORMING EQUIPMENT:
LSTS, The metal tiles production lines, Profiled sheeting, Metal siding line, Seam roof. Folding machine

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FK-2 LINE

Home page - Facade cassettes - FK-2 line
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Facade cassettes production equipment

Automated facade cassettes production line FK-2

Application area:

By cold rolling with stamping of stiffeners on the front side, the automated line allows forming panels of a given length from a coil of galvanized steel band with a polymer coating in accordance with the program task.

 

Thickness of original metal, mm: 0,38 - 0,45

 

Metal utilization ratio (Useful panel width / Width of the original band) – 0,8

 

 

DRAWING OF THE CASSETTE

 

 

Cold-rolled hot-dip galvanized thin-sheet metal in coils with a polymer coating from continuous lines (GOST R 52146-2003)steel grade – 08PS (08F/ 1008/ DC01).

Hot dip galvanized requirements:
 

- Galvanized steel of the KhSh, KhP group - according to GOST 14918-2020, or
- Galvanized steel 220, 250, 280 according to GOST R 52246-2016
- It is allowed to use similar imported sheet metal. The quality and mechanical properties must comply with the requirements of the relevant regulatory documents
- Band thickness, mm – 0,5 – 0,8
- Width of the original band, mm - 416 ± 1
- Panel length, mm - 775 and 1550 ± 1

Productivity (1550 mm panels as an example): 4 finished panels / min.

Drive power, kW - 25
Dimensions (LxWxH) - 10 x 1.5 x 1.7 m
Service staff - 1 person




LINE COMPOSITION:

1. Driven cantilever decoiler "RS-1.5" (1.5 t LC)> 2. Material change cutting guillotine

3. Feeder with protective film applicator

4. Crank press 160 tons, for applying stiffeners on the front side of the panel. Dies for applying stiffeners

5. Press for punching holes and corner punches. Servo Cassette Profile Rolling Mill

6. Guillotine for cutting off the web of the connecting cassette workpiece

7. End shelf bending device

8. Hydraulic drive of presses

9. Automated control system ("Delta Electronics")

 

DESCRIPTION OF WORK:

- A metal coil of the required width is installed on a decoiler with its own drive.

- Then the band is fed through the guides into the feeder installed in front of the crank press. Simultaneously with the supply of metal, a protective film is applied to the original band.

- The main servo drive provides a step-by-step feed of the band into the stamping zone with a given accuracy. Waste metal during punching is accumulated in the receiving hopper of the press. The ACS controls the type of part, the feed pitch of the band, the length and the number of parts produced.

- The stamped band enters the profiling mill to form the profile of the required section. Then the finished panel is formed by passing through a cutting guillotine and a shelf bending device.

 

 

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