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ROLL-FORMING EQUIPMENT:
LSTS, The metal tiles production lines, Profiled sheeting, Metal siding line, Seam roof. Folding machine

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Coiled metal cross-cutting line K-4PPr-1500

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Metal slitting lines

Cut-off equipment

PRM metal slitting machine (mobile)

 

K-4PPr-1500 line

APPLICATION AREA:

The automated line allows slitting coiled metal with a width of 1500 mm into strips of smaller width and a given length, as well as sheets of a given length from coiled thin sheet steel with zinc, polymer coating and without.

 

 

COMPOSITION OF THE LINE:

1. Driven cantilever decoiler "RG-10-1500" (10 t LC) with loading cart "TG-10"
2. Machine for cross-cutting "K-4PPR"
3. Cantilever driven coiler "SRG-10-1500" for the finished band. Equipped with a band tension device, separators (10 pcs.) and unloading hydraulic cart. Cart move 3.5 mм

 

 

TECHNICAL CHARACTERISTICS OF THE LINE:

Roll width - up to 1500 mm
Working area width – 1500+10 mm
Metal thickness from 0.40 to 3.0 mm
Minimum band width:
 - for metal from 1.0 mm to 3.0 mm - 115 mm
 - for metal from 0.4 mm to 1.0 mm - 80 mm
The inner diameter of the original roll - 500 - 610 mm
The inner diameter of the resulting rolls - 500 - 600 mm
Cutting speed in slitting mode up to 30 m/min (set depending on the thickness of the metal) Installed line power - 54 kW

Material of circular knife and guillotine blades - ChWG (1.2419/ T31507), Ch12MF (1.2379/ D2)
Overall dimensions (LxBxH) - 16000x2500x1700 mm
Weight – 18 t

 

 

RECOMMENDED COMPENSATION PIT DIMENSIONS:

Length - 3.0 m
Width - 1.6 m
Depth - 4.0 m

 

 

Automatic driven cantilever decoiler - "RG-10-1500" (10 t LC) with hydraulic spreading arms drive and a device for pressing the band with a drive roll


Type - Cantilever with attachable safety support
Weight - 2430 kg
Load capacity - 10 000 kg
The decoiler blades spreading mode - "wedge"
The decoiler blades spreading tool drive - hydraulic "Duplomatic"
Spreading stroke limit - 500-610 mm
Decoiler drive 4MTs2S – asynchronous frequency-controlled inverter "Vesper"
Decoiler drive power - 7.5 kW with electric brake
Metal decoiling speed - up to 40 m/min
Width of coil processed - up to 1520 mm
Coil inner diameter - 500-600 mm
The outer diameter of the coil - 1450 mm
Operating mode - automatic
Loop tracking - extension rod
Emergency sensor for disconnecting the line when the loop is pulled - limit switch
Overall dimensions (LxBxH) - 2300x1160x1300 mm
Possibility of reverse rotation (in the opposite direction) - provided
The number of blades of the decoiler trunk - 4 pcs.


Loading cart "TG-10"


Load capacity - 10 t
Lift drive - hydraulic
Electric drive for rail movement. Drive power - 1.5 kW
The length of the rail track is 3.5 linear meters.

 

 

 

 


Cross-cutting machine "K-4PPR"

Machine Composition:

- Guide loading table;
- A pair of pulling shafts (the upper shaft is rubber-coated with polyurethane);
- 11-roll dressing device with reinforced traverses (upper, lower) and 4 pairs of supporting "shoes". Sheet flatness is longitudinal by 1 r.m. according to GOST 19904-90, "Extra high". Drive type - asynchronous frequency-controlled - 15 kW;
- Circular knifes unit with a transfer drive speed-reduction unit and an opening retracting support (for installing or removing slitting cutters);
- Drive type - asynchronous frequency-controlled - 11 kW;
Standard equipment: 6 pairs of cutters with polyurethane rings for metal from 1.0 mm to 3.0 mm (δt≤ 400 N/mm2)
- Cutting electromechanical guillotine. Processable metal thickness up to 3.0 mm (δt≤ 400N/mm2)
- Drive type – asynchronous, power - 11 kW
- Automated control system (ACS), based on a processor with multifunctional control panel.


ACS (automated control system)

Operating modes:
Manual - Operation of actuators by pressing buttons
Semi-automatic - operation of the guillotine drive by pressing a button, the rest in automatic mode
Automatic - operation of actuators according to the controller program
Material change mode – line stop and metal cut for waste-free material change
Emergency mode – line stop without resetting the program in case of failure or malfunction of the decoiler, sheet piler or guillotine

Total counter of all processed metal
Number of programmable positions (quantity by length) - 16 pcs
Control panel - Touch 10", multifunctional "DeltaElectronics"
Controller and frequency drives - "DeltaElectronics"
Remote control panels
Emergency Rope-Stop, with Stop button - included
Push-button post for loading modes of operation on the guide table - 1 pc.

 


Automatic recoiler - "SRG-10M-1500" (driven cantilevered) with an unloading cart "TG-10" and band tension device with separators

Type - cantilever, wedge with hydraulic blades spread
Weight - 2700 kg
Load capacity - 10000 kg
Decoiler blades spreading mode – wedge
Decoiler blades spreading drive - hydraulic
Spreading stroke limit - 500 - 600 mm
Roll recoiler drive 4MTs2S - asynchronous, frequency-controlled inverter "Vesper" with a brake
Recoiler drive power - 18 kW with electric brake
Metal coiling speed - up to 30 m/min
Coil width - 1500 mm
The outer diameter of the coil - 1350 mm
Operating mode - automatic
Loop tracking - extension rod
Emergency sensor for disconnecting the line when the loop is pulled - limit switch
Overall dimensions (LxBxH) - 2300x1300x1800 mm
Possibility of reverse rotation - provided
The number of recoiler trunk blades - 4
Roll pressure bar - included
Cart unloading "TG-10" - included
Mechanical clamping of the ends of the bands before recoiling - included





COST OF THE EQUIPMENT SET:

The cross-cutting line of coiled metal "K-4PPR" - on request