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ROLL-FORMING EQUIPMENT:
LSTS, The metal tiles production lines, Profiled sheeting, Metal siding line, Seam roof. Folding machine

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Lines of metal tiles «DUNA»

Facade cassettes
FK-1 line
FK-2 line
Adjustable FC line
Subsystems
Metal tile
MONTERREY
CASCADE
DUNA
ADAMANT
ANDALUSIA
HERCULES
Profiled sheeting
C-8 lines
C-10 lines
C-20 lines
C-21 lines
C-44 lines
HC-35 lines
HC-44 lines
H-60 lines
H-75 lines
H-114 lines
Siding lines
Blockhouse 312
Double Blockhouse
Eurobeam
Double Eurobeam
Eurolining
Shiplap
PVC panel
Double ecobeam
Self-contained texturer
Log Cabin
Seam roofing
Folding machine
Snap-Lock
Universal lock seamer
PRK machine
RnP-1 decoiler
Cutting lines
К-4PPr line
К-4 line
К-3 line
К-2 line
К-2P line
К-2Pr line
PRM metal slitting machine
Metal decoiling
Decoiler 10 t
Decoiler 7 t
Decoiler 1,5 t
Recoiler 10 t
Recoiler 7 t
PM-1250 recoiler
Cold forming line
LSTS
Controlled LSTS SETUPS
Non-regulated LSTS lines
Mobile LSTS machine
Universal rolling mill
"URM" Universal rolling mill
Metal fencing
"Euro-type" line
"Barrera" line
"MS-type" line
"W-type" line
"M-type" line
BASIS Series
Flashing line
Rake trim
Rounded ridge cap
Ridge cap
Eave trim
Furring channel
FC-25
FC-30
FC-45
FC-50
FC-61
Metal straightening
Driven straightening machine
Structural profiles
Knauf Drywall profile
Mounting profile
Facade profile systems
Furring channel
Custom profiles
Duct flange production
LSTS profile
Extra equipment
Auxiliaries





The metal tiles production lines

DUNA

 

Automatic roll decoiler - "RS-7M" (Driven, cantilevered)

 

Type - Cantilever with attachable support, with manual blades spreading tool
Weight - 1050 kg
Load capacity - 7000 kg
The decoiler blades spreading mode - Manual by the screw drive
Spreading stroke limit - 480-600 mm
Decoiler drive type - Asynchronous, frequency-controlled by Vesper inverter
Decoiler drive power - 7.5 kW
Metal decoiling speed - 50 m/min
Width of the coil (blanks) - 1250+7 mm
Coil inner diameter - 480-600 mm
Coil outer diameter - 1500 mm
Operating mode - automatic
Loop Tracking - Extension Rod
Emergency sensor for disconnecting the line when the loop is pulled - Limit switch
Overall dimensions (LxBxH) - 2300x1160x1700 mm
Possibility of reverse rotation - provided
The number of the decoiler trunk blades - 3


PROFILE BENDING MILL "DUNA"

Productivity - 7.5 r.m./min
It is equipped with a SEW-EURODRIVE servo drive (Germany)
Number of stands - 21 pcs
Forming rollers material - Steel 40H GOST 4543-2016
Metal thickness - 0.45-0.7mm


Coil loading mode - manual
Operation area width - 1250 mm
Guide table - adjustable, with three idle input rolls
Installed power of the motor gear - 7.5 kW
Drive rolls position - all bottom
Roll drive type – chain
Roll diameter - 92 mm
Profile length accuracy - ± 1-2 mm
Band motion sensor - circular pulse encoder "LIR"
Control type - programmable controller
Overall dimensions (LxBxH) - 9000x1680x1750 mm
Weight - 8 000 kg
Rope-Stop, with Stop button - Emergency
Die and Guillotine Unit type - Hydraulic
Installed power - 7.5 kW
Material of guillotine blades - ChVG, Ch12М Hardening 57…60 HRC
High performance stamper
Die material - Steel 40H with surface hardening 58-60 HRC, hardened layer depth - 1.5 mm
Pressing depth - 16.25.35 mm
Drive type - Hydraulic (Italy)

ACS (automated control system)

 

Quest archive - unlimited
Operating modes
Manual - Operation of actuators by pressing buttons
Semi-automatic - Operation of the guillotine drive by pressing a button, the rest in automatic mode
Automatic - Operation of actuators according to the controller program
Material change mode - Line stop and metal cut for waste-free material change

Stamping step adjustment - 350,400,450 mm as default.
Emergency mode - Line stop without resetting the program in case of failure or malfunction of the decoiler, sheet piler or guillotine

Total counter of all rolled metal

Number of programmable positions (quantity by length) - 50 pcs
Control panel - Touch 10", multifunctional "Delta Electronics"
Electrical cabinet - RITTAL


Automatic Finished Sheet Piler

 

Sheet piler Control System – Programmable Controller
Pick-up feeder drive "SITI" - 0.75 kW
Operating mode - Automatic
Manual - push-button
Sensors for tracking the position of the pick-up feeder - Non-contact inductive
Sheet piler length - 6 r.m.
Receiving carts - Roll-out of the cart to the side (forward along the rolling direction)

 




 

COST OF THE EQUIPMENT SET:

Lines of metal tiles "DUNA" - on request